Natural rubber nanocomposites - Bui Chuong

NR nanocomposites with two kinds of nanofillers: organic (nanocellulose) and inorganic (silica, nanoclay) were introduced. They may be prepared by mean of all methods for polymer nanocomposite preparation. However, the most promising for industrial use are mixing in latex and melt compounding technique. The most important in NR nanocomposite understanding is the formation of nanostructures inside NR vulcanization network. In the case of NR/cellulose nanocomposites, this may be cellulose percolation network that is responsible for reinforcement. Besides, the Zn-cellulose network, interconnecting with crosslinked NR, may be formed. For NR/nanoclay composites, the most important are intercalated/exfoliated structures. However, it should take into account the coexistence of tactoid structures with the dimension in range 20- 40nm that form filler network together with intercalated/exfoliated structures. Note, the reinforcement effect in NR/clay nanocomposites at high deformation is due to alignment of nanoclay particles, no discerning exfoliated or tactoid structures. NR/silica nanocomposites show the more simple structure where SiO2 particles link to each other or with NR network through hydrogen bonds, or in some case, silane bonds. The improvement of NR nanocomposite properties is believed due to confinement of rubber molecules by nanofillers as well as by filler network, formed pass through crosslinked NR. This needs, however, further careful investigations.

pdf16 trang | Chia sẻ: honghp95 | Lượt xem: 574 | Lượt tải: 0download
Bạn đang xem nội dung tài liệu Natural rubber nanocomposites - Bui Chuong, để tải tài liệu về máy bạn click vào nút DOWNLOAD ở trên
formed as result of the reaction of cellulose with activator or accelerator in the pre-vulcanization period. It is assumed that ion Zn forms the loose complex with OH-groups of atoms C2, C3 in glucopyranose group of cellulose. In addition, high polarity of cellulose molecules makes the interaction of this 3D network in the composite structure become stronger. Unlike NR crosslinked network that takes place in the whole volume, the Zn-cellulose network exists in clusters, and interaction between clusters is rather weak and easily broken by NR matrix swelling in toluene and p-xylene [20]. Figure 1: XRD patterns of NR/nanocellulose composites Nanofiller structures have an obvious effect on NRCN structure. In [21] shown, in the processing work, MFC fillers entanglement is easier than nanowhiskers, that is clear on SEM pictures. In dispersion process, layers in nanocellulose crystals are pushed apart from each other, that shown in XRD patterns [22]. Interaction of NR and cellulose is realized through hydrogen bonds between their molecules. As mentioned above, these bonds are weak, so NR- cellulose interaction is much weaker than cellulose interaction. In any case, the NR-cellulose interaction may limit the mobility of NR molecules, as reported in publications [21, 24, 25]. 3.1.2. Properties of NR/Cellulose nanocomposites Mechanical properties Thanks to nanocellulose elements dispersed in NR matrix, NRCN have improved strength, modulus etc. in comparison with initial NR, while their elastic properties are almost unchanged. In [23] the changes of stress-strain curves of NRCN with nanocellulose whiskers content were studied (figure 2). VJC, 55(6), 2017 Review. Natural rubber nanocomposites. 667 Figure 2: Stress-strain curves of NR/cellulose whisker nanocomposites [23]; T = 25 o C (the numbers in codification show whisker content) One can see when whisker content rises till 5% the nanocomposites have remarkably enhanced strength and modulus, while the curves show obvious elastic character. However, when whisker content reaches 10 %, materials behave like typical brittle body. Morphology of CNF also effect on mechanical properties of NRCN. Bendahou A. et al [21] show, when 10% nanowhisker can make NRCN become brittle, then 5% of MFC is enough to bring the same effect. Tensile strength and modulus of NRCN reinforced with MFC are also higher than that of whisker filled composites. It may be explained that higher MFC aspect ratio results in lower percolation threshold of MFC than that of NCC; hence the reinforcing effect of MFC higher than nanowhisker at the same concentration [16, 21]. Besides, in MFC there are some non-cellulose substances such as lignin, hemicellulose, that enhance adhesion of MFC to NR in comparison with nanowhiskers containing almost only cellulose [21]. In other research [24] it is suggested that added value in percentage of mechanical properties owing to nanoreinforcement depend remarkably on properties of matrix materials. In case of NR, it depends on processing and vulcanization conditions. This dependence could be seen when stress-strain curves of NRCN with nanowhisker content to 10% are investigated: for all considered nanowhisker contents, the tensile stress rises drastically only after 400% deformation and the forms of curves stayed the same (figure 3). This means nanowhiskers have almost no effect on strain-induced crystallization of NR composite that is responsible for the high strength of NR, and effect of NR crosslinking have an advantage over reinforcement effect of nanowhiskers. The fact that proves NR-cellulose bindings are weaker than bindings in vulcanization network are results of successive tensile testing: at first loading- unloading cycle, nanocomposite has modulus notable higher than that of original NR, but after fourth cycles, these values become almost the same (table 4). Table 4: Tensile modulus Ei, in MPa, of NR and NRCN in successive test [21] Sample E1 E2 E3 E4 E5 E6 E7 NR 0.64 0.58 0.36 0.27 0.20 0.17 0.16 NR-W1 1.58 0.75 0.38 0.27 - - - NR-MF1 1.50 0.79 0.32 0.22 - - - Note: NR-W1 and NR-MF1 are nanocomposites reinforced with nanowhisker and microfibrillated cellulose respectively, with filler content 1 phr. VJC, 55(6), 2017 Bui Chuong et al. 668 Figure 3: Stress-strain curves of NR/cellulose whisker nanocomposites [24] For improvement of NR-cellulose interaction, some researchers have oxidized NR by KMnO4 [25]. The surface of oxidized NR (ONR) is supposed richer of OH groups than NR, so NR-cellulose interaction would be improved thanks to increasing number of hydrogen bonds. This improvement may be seen through successive tensile test results: decreasing of modulus after two loading-unloading cycles of ONR composites is less than that of NR- composite. However, this improvement is not so remarkable, maybe because of decreasing of molecular weight of ONR when the degree of oxidation increases. And this molecular weight decreasing may compensate the influence of increasing hydrogen bonds. NCF also have the effect on dynamic properties of NRCN because of limitation of molecular NR mobility in presence of NCF. At the temperature below glass transition temperature Tg the movements of molecules are restricted, so storage modulus of NR and NRCN are approximately same. When the temperature higher Tg, mobility of NR molecules increases, then effect of NCF begins to be observed: the storage modulus of NRCN (E’) is higher for 5-6 times in comparison with NR composites [21, 24, 25]. If the NCF content is high enough to pass mechanical percolation threshold, the strong network is formed then E’ increase hundred times [21]. Thermal properties The thermal properties of NRCN are investigated through TGA, DSC or DMA curves. In [20, 24] researchers observed the higher heat resistance of NRCN than that of NR. It is shown in increasing of beginning decomposition temperature T0 and maximum degradation temperature Tmax of NRCN. Although the NR-cellulose interaction is assumed rather weak due to a low compatibility of two components and thermal stability of cellulose lower than that of NR, these results prove the existence of some strong interaction of these materials. The main reason for improved thermal stability of NRCN is suggested that around nanocellulose elements, the mobility of NR molecules is decreased [20, 21, 24, 25]. In [24] it is shown, the higher CNF content (to 10 %) the higher Tmax. However, the other picture is shown in [20]: when CNF content is low (2.5 %), formed networks such as Zn-cellulose or percolation may raise thermal stability of NRCN. But when CNF content is high enough (5-10 %), the thermal stability of NRCN is a little lower in comparison with NR. The reasons of this may be: the presence of low-molecular-weight bioorganic fiber, the cellulose aggregates create the non- homogeneous distribution of filler in NR matrix and oxygen in cellulose backbone. Increasing NR-cellulose interaction by oxidation of NR has no significant influence: the Tmax of NRCN is only 380 o C while Tmax of NR is 377 o C. Suggested, the enhanced interaction by increasing number of hydrogen bonds is compensated by decreasing of molecular weight of NR molecules VJC, 55(6), 2017 Review. Natural rubber nanocomposites. 669 resulted from oxidation [25]. Note, the glass transition temperature Tg of NRCN does not change remarkably than that of NR. This proves that reinforcement effect of NCF displays mainly at temperatures higher than Tg, as mentioned above. Other properties Barrier properties of nanocomposites in, particularly of a new class of biodegradable nanocomposites, such as NRCN, are attracting great attention. These types of nanofillers may impart, apart from barrier properties, other smart properties such as antimicrobial or biosensing etc. [16]. For NRCN, barrier properties are estimated firstly by swelling behavior and diffusion coefficient of organic solvents. Typically, they are toluene, good solvent for NR and water, non-solvent medium for NR but have high affinity to cellulose [20, 21, 25]. In toluene, NRCN have much lower swell than NR, and the higher NCF content the lower swell of NRCN: from 92-93 % of 1 % NCF composite reduced to 84-86 % of 5 % NCF one, in comparison with 2233 % of neat NR [20]. The reason may be, beside tortuosity of path or void reduced with the increase of nanofiller contents, the formation of Zn- cellulose network by percolation mechanism of cellulose. Indeed, this result is quite suitable to the calculation: with the aspect ratio 10-50, NCF (whiskers) have percolation threshold in the range of 4.6-5.9 %. Besides, this network may lead to increasing of the whole crosslinking density of NR (table 5). Table 5: Dependence of crosslinking of NRCN on nanofiller loading [20] NCF loading in NRCN, % Vr Crosslinking density x 10 -6 0 (NR matrix) 0.7432 0.8592 2.5 0.7813 0.9023 5.0 0.7992 0.9249 7.5 0.8052 0.9356 10.0 0.8078 0.9394 Note: Vr – volume fraction of rubber phase in the swollen gel of vulcanized rubber. It is remarked in [21] that no visible difference in toluene uptake of NRCN with MFC or nanowhiskers, although these fillers have quite different morphology, resulting in their different interaction with NR: rod-like whiskers seem to have interaction through hydrogen bonds and percolation network, while MFC-to entangle. Because NR- cellulose interaction is expected rather weak, the authors [21] come to the conclusion that the reduction of swelling in toluene is most probably result from the cellulose-cellulose interaction. Opposite to swelling in toluene, water uptake of NRCN increase with filler contents [25]. It is supposed, the reduction of water uptake by increasing surface interaction between NCF and NR is compensated by high affinity to water of cellulose. It is shown, when the water uptakes of NRCN with nanowhiskers and MFC are compared: MFC, having lower affinity to water due to presence of residue of lignin, fatty acid, etc. on surface, impart lower water uptake to NRCN than nanowhiskers, having almost all cellulose in their content (table 6). The electrical properties of NRCN also attract attention. Studies by dielectric spectroscopy show that the conductivity of NRCN rises with cellulose contents till 15 phr. The dependence of conductivity on temperature is obvious: at low temperatures, the degree of conductivity increasing is rather low, while at the elevated temperature (100-150 o C), the conductivity increases remarkably [26]. However, the author notice that composite conductivity is limited by NR one. Because of lack of physical contact between nanocellulose particles, the electron tunneling mechanism is hindered. Table 6: Toluene uptake (TU) and water uptake (WU) of NRCN [21] Materials TU (%) WU (%) NR 2223 15.5 NR-W1 93 - NR-W2,5 92 65.7 NR-W5,0 84 83.0 NR-W10 80 82.3 NR-W15 79 119.7 NR-MFC1 92 - NR-MFC2,5 86 21.7 NR-MFC5,0 91 20.9 NR-MFC10 89 - NR-MFC15 70 37.9 Note: NR-W and NR-MFC are nanocomposites with nanowhisker and microfibrillated cellulose respectively. The numbers indicate the NCF content in phr. VJC, 55(6), 2017 Bui Chuong et al. 670 The temperature dependence of NRCN conductivity is studied deeper in [27]. At low temperatures, conductivity increase is supposed due to moisture increase by OH groups on cellulose surface. At elevated temperature, this increase is dominated by the crystalline degree of cellulose: composites filled with cellulose nanocrystals have the higher conductivity of one with MFC. Surface interactions between NR and cellulose fillers have a certain effect on NRCN conductivity. The interface acts as nanopore that allows movement of ion-carrying elements to form a complete circuit. This will be more favorable when nanocellulose crystals (NCC) form a percolation network in NRCN volume. In contrast, the surface of MFC with the presence of residue of lignin and fatty acid may reduce the formation of hydrogen bonds between NR and cellulose, As a result, NRCN with MFC have conductivity lower than that of composites filled with NCC [27]. Although NCF increase the NRCN conductivity, in some applications this increase seems to be not enough. For more conductivity increase, in [28, 29] were prepared NRCN with hybrid carbon black/nanocellulose filling by latex assembling technology. In these materials, carbon black (CB) particle adhere onto nanocellulose crystals, thanks to which the conducting percolation network from low content of NCC (1.65 %) is reached. This carbon black/ nanocellulose percolation network increase the conductivity of composite to 12 orders: from 4.8×10 -13 S/m for CB/NR composites to 3.5×10 -1 S/m for CB/NCC/NR composites at the same CB loading (3.75 v. %). It is a very promising direction to the preparation of conducting CB/NR material with low CB contents. 3.2. Other nanocomposites NR/organic filler Beside CNF, some other nanofillers of organic origination such as chitin or starch are also studied. Their TEM images are shown in figure 4. For comparison, MFC and NCC also presented. (a) (b) 5(c) (d) Figure 4: TEM images of some organic nanofiller [30] (a) Chitin whiskers; (b) Waxy maize starch nanocrystals; (c) Microfibrillated cellulose; (d) Cellulose nanocrystals VJC, 55(6), 2017 Review. Natural rubber nanocomposites. 671 The average length and width of chitin whiskers are around 240 and 15nm respectively [31]. Starch nanocrystals consist of platelet-like particles with the thickness of 6-8 nm, length of 40-60 nm and a width of 15-40 nm. Such nanocrystals are generally observed in the form of aggregates with an average size 4.4 m [30]. Despite this size they can be brought to nanoscale fillers because at least one of their dimensions is at the nanometer scale. Nanocomposites from NR and above mentioned nanofillers show some properties analogous NRCN ones. For example, their toluene uptake decrease with increasing filler contents [30]. The reason for decreasing toluene uptake is assumed thanks to formation of chitin or starch network that pass through vulcanization network of NR. The effect of filler percolation network on properties of NRNC is observed in dependence of NRNC dynamic properties on their processing technique. The composite samples prepared by the hot pressing method have much lower relative relaxed modulus than that prepared by evaporation have. This may be because, in evaporation method, there is much more time for formation percolation network based on filler–filler interaction, as evaporation process is much slower than hot pressing process [32]. Note, the reinforcement effect of fillers is observed more clearly in unvulcanized samples than in vulcanized ones. It may be explained that vulcanization process interferes the formation of percolation filler network. The other type of organic NR nanocomposites is one in which NR particles are dispersed in polymeric matrix. In [33] were prepared composites NR/PS, in which dispersed NR particles with the size of 500-600 nm covered by polystyrene continuous film of thickness about 15nm (figure 5). The followed studies on morphology and mechanical properties of NR/PS nanocomposites show the increase of PS content make general mechanical properties and storage modulus increasing, as well as decreasing of mechanical loss tg in comparison with neat NR. These have resulted from the interaction of brittle PS with elastic NR on both micro- and nanoscale [34,35]. The analogous results are obtained for composites based on dispersed NR in nanomatrix of polybutylacrylate (PBA) [36]. The difference is, because PBA is softer than NR, the modulus and tg of NR/PBA nanocomposites are lower than that of NR. Figure 5: TEM images of deproteinized NR/PS composite [34] Reinforcement effect of NR nanoparticles dispersed in PP matrix is presented in [37]. The vulcanized NR particles with the size of 100-200 nm are introduced into PP by melt compounding. These nanoparticles increase crystalline degree as well as impact resistance of PP matrix. However, NR is material softer than PP, so if NR content exceeds 1% the mechanical strength and modulus of nanocomposite decrease. 4. NANOCOMPOSITES FROM NR AND INORGANIC FILLERS A lot of inorganic nanofillers are studied as reinforced fillers for NR, such as CaCO3 [38], Al2O3 [39], ZnO [40], or carbon nanotubes [41] and SiC particles [42]. A new class of inorganic nanofiller for rubbers – layered double hydroxide (LDH) – also shows promising perspective, which summarized in VJC, 55(6), 2017 Bui Chuong et al. 672 review [43]. In this paper, we focus only on two most popular nanofillers for rubber at present, namely nanosilica and nanoclay. 4.1. Nanocomposite NR/nanosilica At present, silica, or SiO2, is the most important after CB in the rubber industry. Due to chemical nature of surface, silica has higher filler-filler interaction and lower affinity to rubber in comparison with CB. Therefore, dispersion of silica into rubber, especially on nanoscale is difficult. To overcome this difficulty, the silane-modified silica is used. Thanks to silane layers on surface, the energy for the destruction of the filler-filler interaction of silica in rubber matrix is reduced, even less than that of CB. This results in more easy dispersion of silica in rubber [44]. The effect of silane modifiers on properties of NR/silica nanocomposites is reported in some works, for example [45, 54]. In [45] it is shown, at temperature not very high (< 120 o C), - mercaptopropyltrimethoxy silane (MPTS) reduced scorch time of rubber, while bis(triethoxysilylpropyl)tetrasulphide (TESPT) raise one. It is because TESPT increase activation energy while MPTS reduce. However, at temperatures higher 120 o C, this effect is less clear. The analogous results were reported in [54]. Nanosilica may be introduced into NR by various techniques: sol-gel process [46, 47], mixing in latex [48-51] or melt mixing with NR [44, 52]. Therefore, degrees of dispersion of nanosilica in NR are different, depending on preparation methods. Sol-gel method (in-situ) creates the best dispersion: the average size of silica particles is 20-40 nm. Mixing in latex also can disperse nanosilica till particles with size of about 40 nm. However, due to strong filler-filler interaction, silica nanoparticles may aggregate to form clusters with almost double size – 75-80 nm if the filler content exceeds 4 % [48]. For melt mixing, observed mainly clusters or aggregates of about 100 nm [52]. Due to aggregation, nanoparticles in melt mixing method have the smaller aspect ratio (~1.78) in comparison with one prepared by sol-gel method (~2.02) [53]. Properties, particularly mechanical, of NR/silica nanocomposites are obviously improved in comparison with microcomposites of the same composition. For example, the improvement of mechanical properties is reported in [47, 48, 54, 55], the reduction of abrasion and friction coefficient – in [57], the increase of heat resistance – in [48,49]. Worth to note, in contrast with other nanofillers that increase viscosity of material, dispersion of nanosilica into the nanometer scale makes material viscosity down [58]. However, NR/silica nanocomposites have some disadvantages: hardness, Tg and tg of nanocomposites are raised because the mobility of NR molecules is limited by silica nanoparticles, increased heat accumulation [49] or some decreased fatigue resistance [56] under dynamic loading. As mentioned above, the size of silica nanoparticles depends on dispersion technique. It leads to the fact that properties of NR/ silica nanocomposites suffer from a certain influence of preparation methods. In [53, 58] reported that in-situ method limits filler-filler interaction, so the aspect ratio of nanoparticles is raised. Also, in [48] reported about the suppression of formation of heavy aggregates in latex mixture method, which leads to smaller particles size. As a result, the degree of property improvement may be changed when different preparation methods are used. For example, in comparison with nanocomposites prepared by melt mixing, the latex mixture method gives composites with higher mechanical properties, lower abrasion and friction coefficient [57] and higher activation energy of vulcanization [54]. At present, the using hybrid fillers in nanocomposites based on elastomers is of increasing attention [59]. In this trend, it worth to remark CB/silica dual phase systems in which silica finely distribute in carbon phase within aggregates and/or within the particles of dual phase aggregates. The silica domains are estimated to have dimensions similar to ones of carbon crystals, namely in the range of 0.4-4 nm [60]. CB/silica dual phase systems obviously increase reinforcement effect for NR composites [61]. Besides, these systems may enhance the stability of NR composite at an elevated temperature in comparison with CB only NR composites [62]. 4.2. Nanocomposites NR/nanoclay Nanoclays are the most studied layered silicate as nanofillers for polymeric composites. The reason is they are rather cheap and available in big quantity natural materials. Besides clay chemistry and modification have been carried out from 1970 years. [5]. Nanoclays may have the structure 2:1 or 1:1 [63]. As nanofillers for polymer composites, nanoclays with 2:1 structure are much more popular owing to the fact that polymeric molecules more easily introduce in between clay layers. 4.2.1. Structure of NR/clay nanocomposites VJC, 55(6), 2017 Review. Natural rubber nanocomposites. 673 Nanoclay may be introduced into NR by all dispersion methods applied for polymer nanocomposite preparation: via solvent, via latex and melt compounding [6]. Note, although the dispersion via solvent is reliable method, it is less interesting in practice because of the presence of expensive and no environmentally friendly organic solvents. The most present promising methods are dispersion via latex and melt mixing (compounding). There are some modifications for rising effectiveness of dispersion, for example, freeze- dried latex compound to form NR latex/clay aerogel [64]. The most important structures that cause effective reinforcement of nanoclay are intercalated- exfoliated. In these structures, gallery space between nanoclay layers (d-space) often widen from about 1 nm of initial clay to some nanometers (intercalated structure) or to complete separation of layers (exfoliated structure). Two techniques that are used preferably for examining intercalated/exfoliated structures are X-ray diffraction (XRD) and transmission electron microscopy (TEM). XRD with the scanning angle 2 < 10 o give the information about intercalation: the larger d-space the smaller scanning angle corresponding to characteristic peak on XRD pattern. This peak usually disappears when the exfoliated structure is formed. However, because XRD intensity often reduced at small scattering angles and at partial exfoliation, the disappearance of characteristic peak is not enough for proving of exfoliation. Then, the additional methods, such as TEM or dynamic mechanical thermal analysis (DMTA) are needed. DMTA, even though indirect method, but is rather effective for determination of intercalation/exfoliation. The indicator for this is strong decreasing of tg intensity due to reduced mobility of rubber molecules [6]. Beside intercalated/exfoliated structures, there are nanoclay particles which co-exist in the form of tactoids [65, 66]. For DPNR nanocomposites with nanoclay content less than 10 %, tactoids consist of 7 plateles in average and have dimension about 2-20 nm. With higher nanoclay contents (20-30 %) the tactoids have the dimension in range 2-35 nm and include 11-14 plateles/tactoid. Hence, though tactoid concentration is raised with nanoclay content, their average size changes not so much [65]. Type and concentration of organic modifiers of nanoclays have a certain influence on their ability to disperse in NR matrix. In [67] they reported that under the same conditions, aromatic phosphonium modifier causes the lower degree of intercalation of nanoclay than aliphatic one due to the steric effect of the aromatic ring. For one modifier, for example octadecylamine, the high concentration – 1.5 times of cation exchange capacity (CEC) causes d-spacing 33.9 Å while low concentration (0,5 times of CEC), d-space is only of 17.7 Å [68]. Another way to enhance NR-nanoclay interaction is the suitable modification of NR. It was determined, when using maleic anhydride modified NR [69] or epoxydized NR [70] as a compatibilizer, the dispersion of nanoclay in NR matrix become much better. As a result, the NR composite properties such as cure characteristics or mechanical properties are improved obviously. 4.2.2. Properties of NR/clay nanocomposites With the addition of layered silicates (bentonite, fluorohectorite etc.) a number of rheological properties of NR latex change remarkably: viscosity, stress to be applied for initiation of flow increase, and pseudoplasticity index strongly decrease. This phenomenon is almost not observed when non- layered silicates are used. That means, intercalated/exfoliated structures form the clay network in latex when layered silicates are introduced [71]. Nanoclays also may change cure characteristics of NR in NR/nanoclay systems. In the presence of nanoclay, curing process occurs earlier, and the higher degree of dispersion the faster curing process, the higher crosslinking density as well [67, 68]. Well-dispersed nanoclays have catalytic action on vulcanization of NR that is proved by reduction of activation energy of vulcanization with the presence of nanoclay. Moreover, the more intercalated/exfoliated structures are formed, the more activation energy of vulcanization is reduced [67]. At low deformation, the intercalated/exfoliated structures are supposed to be the main factor for improvement of mechanical properties of NR. The reinforcement effect is reached when NR molecules interact with nanoclay in interlayer area and reduce their mobility. It results in an increase of network density of NR. Therefore, mechanical loss tg of nanocomposites decrease [68], as well as specific heat capacity decrease [65] with increasing nanoclay content. However, at high deformation, the reinforcement effect is due to the alignment of nanoclay particles into ordering network without distinction of morphology (exfoliated or tactoid) [65]. Note, at the low nanoclay content (about 5 phr) the strain – induced crystallization of NR still exists, but at higher nanoclay contents, this crystallization is suppressed [72]. However, it is compensated by VJC, 55(6), 2017 Bui Chuong et al. 674 reinforcement effect of clay network, and in total the strength of NR nanocomposit is higher than that of neat NR. Nanoclays have synergistic effect with some other filler, for examples, with CB or carbon nanotubes (CNT). In [73,74] reported that in NR filled simultaneously by CB and nanoclay, there is a formations-ternary filler architecture, in which nanoclay associated with small aggregates of CB to form “nano blocks”, or with free CB particles to form “nano channels”. These structures, formed from favorable electrostatic interaction, induce better filler dispersion and stress transfer from matrix and result in improved static and dynamic mechanical, abrasion and viscoelastic properties of nanocomposites: increment of 18 % in tear strength, 326 % in storage modulus, reduce wear loss by 75 % under severe wear condition in comparison with ordinary CB/NR composites. They also significantly reduce CB loading. Combination nanoclay-CNT allows regulating dynamic properties of NR nanocomposites. This is a new, attractive direction in preparation of damping materials from rubbers [75]. NR/clay nanocomposites have superior barrier properties than that of ordinary NR composites. In [72] shown excellent gas barrier capacity of NR/clay nanocomposites: with clay content 5% their nitrogen permeability reduce about 25 %, and when clay content reaches 40 % - reduce till 64 % in comparison with NR. This is also the reason for considerably lower prolonged air ageing of NR/clay nanocomposites than that of NR/CB ones. Enhanced barrier properties are supposed due to tortuous path of diffusive media as well as the decrement of transport areas in polymers [72, 76]. In [76] they also pointed out that higher activation energy of diffusion and lower diffusion coefficient of liquids in NR/clay nanocomposites result from the weakening of polymer-solvent interaction at the presence of nanoclay. This leads to anomalous liquid sorption by nanocomposites and the diffusion of the liquid has non-fickian behavior. Interestingly, nanoclay may act as the compatibilizer in blends of NR with other rubbers including the rubbers that have very low compatibility with NR [6]. The nature of this effect is reported in [58]. Some indirect evidence shows the improvement of properties of rubber blends, that means the better phase interaction in the presence of nanoclay. For examples, blend NR/BR/nanoclay has an increment of twice in tensile strength, 40 % in tear strength than that of NR/BR blend [77]. Blend NR/carboxylated styrene butadiene rubber (NR/XSBR) has a decrement of diffusion coefficient of benzene from 12×10 -7 cm 2 /s to 1×10 -7 cm 2 /s when 5 % of nanoclay is added [76]. For incompatible blends such as NR and polyurethane (PUR), using nanoclay through latex mixture enhance tensile strength and modulus remarkably, especially after ageing at 70 o C in 7 days [78]. Blend NR/EPDM rubber with an addition of nanoclay show improved hysteresis parameters under cyclic loading than blend without nanoclay [79]. 5. CONCLUSIONS NR nanocomposites with two kinds of nanofillers: organic (nanocellulose) and inorganic (silica, nanoclay) were introduced. They may be prepared by mean of all methods for polymer nanocomposite preparation. However, the most promising for industrial use are mixing in latex and melt compounding technique. The most important in NR nanocomposite understanding is the formation of nanostructures inside NR vulcanization network. In the case of NR/cellulose nanocomposites, this may be cellulose percolation network that is responsible for reinforcement. Besides, the Zn-cellulose network, interconnecting with crosslinked NR, may be formed. For NR/nanoclay composites, the most important are intercalated/exfoliated structures. However, it should take into account the coexistence of tactoid structures with the dimension in range 20- 40nm that form filler network together with intercalated/exfoliated structures. Note, the reinforcement effect in NR/clay nanocomposites at high deformation is due to alignment of nanoclay particles, no discerning exfoliated or tactoid structures. NR/silica nanocomposites show the more simple structure where SiO2 particles link to each other or with NR network through hydrogen bonds, or in some case, silane bonds. The improvement of NR nanocomposite properties is believed due to confinement of rubber molecules by nanofillers as well as by filler network, formed pass through crosslinked NR. This needs, however, further careful investigations. REFERENCES 1. Report on Natural Rubber in Vietnam, VP Bank Security (1/2014), www.VPBS.com.vn 2. Rubber Statistical Bulletin, 1/7/2016. 3. William Gacitua E., Aldo Ballerini A., Jinwen Zhang. Polymer nanocomposites: Synthetic and natural fillers – A review, Mandera Ciencia y tecnologia, 7(3), 159-178 (2005). 4. Fischer H. Polymer nanocomposites: from VJC, 55(6), 2017 Review. Natural rubber nanocomposites. 675 fundamental research to specific applications, Mater. Sci. and Eng., C.23, 763-772 (2003). 5. M. Alexandre, P. Dubois. Polymer layered Silicate nanocomposites: Preparation, properties and use of a new class of materials, Mater. Sci. and Eng., 28, 1- 63 (2000). 6. J. Karger-Kocsis, C. M. Wu. Thermoset rubber/layered silicate nanocomposites. Status and future trends, Polym. Eng. and Sci., 44(6), 1083-1093 (2004). 7. Abraham E., Deepa B., Jacob M., Pothen L. A. et al. Physico-mechanical properties of green nanocomposites based on cellulose nanofiber and natural rubber latex, Cellulose, 20, 417-427 (2013). 8. Ji-Fang Fu, Li-Ya Chen, Hui Yang, Qing-Dong Zhong et al. Mechanical properties, chemical and ageing resistance of natural rubber filled with nano Al2O3, Polymer Composites, 3(3), 404-411 (2012). 9. H. Ismail, A. F. Ramly, N. Othman. The effect of carbon black/multiwall carbon nanotube hybrid fillers on the properties of natural rubber nanocomposites, Polymer-Plastic Technol. and Eng., 50, 660-666 (2011). 10. Yoshimasa Urushihara, Lei Li, Junji Matsui, Takashi Nishino. In-situ observation of displacement during tensile deformation of nanosilica-filled natural rubber using field-emission scanning electron microscope, Composites: Part A, 40, 232-234 (2009). 11. J. Carretero-González, J. L. Valentín, M. Arroyo, K. Saalwächter, M. A. Lopez-Manchado. Natural rubber/clay nanocomposites: Influence of poly(ethylene glycol) on the silicate dispersion and local chain order of rubber network, Euro. Polym. J. (?), 44, 3493-3500 (2008). 12. Saaed Taghvaei-Ganjali, Mercedeh Malekzadeh, Mona Farahani, Ali Abbasian, Morteza Khosravi. Effect of surface-modified zinc oxide as cure activator on the properties of a rubber compound based on NR/SBR, J. of Appl. Polym. Sci., 122, 249- 256 (2011). 13. S. Varghese, J. Karger-Kocsis, K. G. Gatos. Melt compounded epoxydized natural rubber/layered silicate nanocomposites: Structure-properties relationship, Polymer, 44(14) 3977-3983 (2003). 14. L. Brinchi, F. Contana, E. Fortunati, J. M. Kenny. Production of nanocrystalline cellulose from lignocelluloses biomass: Technology and application, Carbohydrate Polymers, 94, 154-169 (2013). 15. Istvan Siro, David Plackett. Microfibrillated cellulose and new nanocomposite materials – A review, Cellulose, 17, 459-494 (2010). 16. Gilberto Siqueira, Julien Bras, Alain Dufresne. Cellulosic bionanocomposites: A review of preparation, properties and application, Polymer, 2, 728-765 (2010). 17. Azizi Samir M.A.S, Alloin F., Dufresne A. Review on recent research into cellulosic whiskers, their properties and their application in nanocomposite field, Biomacromolecules, 6, 612-626 (2005). 18. Favier V., Chanzy H., Cavaille J. Y. Polymer nanocomposites reinforced by cellulosic nanowhiskers, Macromolecules, 28, 6365-6367 (1995). 19. Favier V., Canova G. R., Cavaille J. Y., Chanzy H., Dufresne A., Gauthier C. Nanocomposite materials from latex and cellulose whiskers, Polym. Adv. Technol., 6, 351-355 (1995). 20. Eldho Abraham, Merin S. Thomas, Cijo John, L.A. Pothen, O. Shoseyov, S. Thomas. Green nanocomposites of natural rubber/nanocellulose: membrane transport, rheological and thermal degradation characterizations, Industrial Crops and Products, 51, 415-424 (2013). 21. Abdelkader Bendahou, Hamid Kaddami, Alain Dufresne. Investigation on effect of cellulosic nanoparticles morphology on the properties of natural rubber based nanocomposites, Euro. Polym. J., 46, 609-620 (2010). 22. Maya Jacob John, Sabu Thomas, Chapter 8 – Cellulosic fibrill-rubber nanocomposites, In the book Rubber Nanocomposites: Preparation, Properties and Application, Ed. by Sabu Thomas and Ranimol Stephen (2010) John Wiley & Sons (Asia) Pte. Ltd. 23. Bendahou A., Habibi Y., Kaddami H., Dufresne A. Physico-chemical characterization of palm from Foenix-Dactylifera-L, preparation of cellulose whiskers and natural rubber-based nanocomposites, Biobased Mater. Bioenergy, 3, 81-90 (2009). 24. P. M. Visakh, Sabu Thomas, Kristiina Oksman, Aji P. Mathew. Crosslinked natural rubber nanocomposites reinforced with cellulose whiskers isolated from bamboo waste: processing and mechanical/thermal properties, Composites: Part A, 43, 735-741 (2012). 25. Marcos Mariano, Nadia El Kissi, Alain Dufresne. Cellulose nanocrystall reinforced oxidized natural rubber nanocomposites, Carbohydrate Polymer, 137, 174-183 (2016). 26. P. Ortiz-Serna, M. Carsí, B. Redondo-Foj, M. J. Sanchis. Electrical conductivity of natural rubber- cellulose II nanocomposites, J. (?) of Non-crystalline Solid, 405, 180-187 (2014). 27. A.Ladhar, M. Arous, H. Kaddami, M. Raihane, A. Kallel, M. P. F. Graça, L. C. Costa. Ionic hopping conductivity in potential battaries separator based on natural rubber-nanocellulose green nanocomposites, J. Molecular Liquids, 211, 792-802 (2015). 28. X. Wu, C. Lu, Y. Han, Z. Zhou, G. Yuan. Cellulose nanowhisker modulated 3D hierarchical conductive structure of Carbon black/natural rubber nanocomposite for liquid and strain sensing application, Composites Sci. and Technol., 124, 44- 51 (2016). VJC, 55(6), 2017 Bui Chuong et al. 676 29. X. Wu, C. Lu, X. Zhang, Z. Zhou. Conductive NR/carbon black nanocomposite via nanowhisker templated assembly: tailored hierarchical structure leading to synergistic properties enhancement, J. Mater. Chem., 3, 13317-13323 (2015). 30. A. Dufresne, Chapter 5 - Natural rubber green nanocomposites, In the book Rubber nanocomposites - Preparation, properties and application, Ed. by Sabu Thomas and Ranimol Stephen (2010) John Wiley & Sons (Asia) Pte. Ltd. 31. Gopalan Nair K., Dufresne A. Crab shell chitin whisker reinforced natural rubber nanocomposites: 1. Processing and swelling behavior, Biomacromolecules, 4, 657-665 (2003). 32. Gopalan Nair K., Dufresne A. Crab shell chitin whisker reinforced natural rubber nanocomposites: 2. Mechanical behavior, Biomacromolecules, 4, 666 (2003). 33. Seiichi Kawahara, Tetsuji Kawazura, Takumi Sawada, Yoshinobu Isono. Preparation and characterization of natural rubber dispersed in nanomatrix, Polymer, 44, 4527-4531 (2003). 34. Seiichi Kawahara, Oraphin Chaikumpollert, Keiichi Akabori, Yoshima Yamamoto. Morphology and properties of natural rubber with nanomatrix of non- rubber components, Polym. Adv. Technol., 22, 2665- 2667 (2011). 35. Kenichiro Kosugi, Keiichi Akabori, Yoshima Yamamoto, Seiichi Kawahara. Mechanical properties and morphology of natural rubber dispersed in nanomatrix of polystyrene, Proceedings of Asian Workshop on Polymer Processing (AWPP), Hanoi (2010) 168-171. 36. Ratchaniwan Sutthangkul, Yoshimasa Yomamoto, Jitlanda Sakdapipanich, Seiichi Kawahara. Preparation and characterization of soft nanomatrix structure by graft polymerization of butylacrylate onto natural rubber, Proceedings of AWPP, Hanoi (2010) 62-65. 37. Jessada Wongon, Supaphorn Thumsorn, Deerek Lerdtitantitayakul. Mechanical performance and crystallization behavior of nanoscale rubber toughened polypropylene composites, Proceedings of AWPP, Hanoi (2010) 160-163. 38. Chun-Mei Deng. Mei Chen, Ning-Jian Ao, Dan Yan, Zhong-Qian Zheng. CaCO3/natural rubber latex nanometer composites and its properties, J.(?) of Appl. Polym. Sci., 101, 3442-3447 (2006). 39. Ji-Fang Fu, Li-Ya Chen, Hui Yang, Qing-Dong Zhong, Li-Yi Shi, Wei Deng. Mechanical properties, Chemical and ageing resistance of natural rubber filled with nano- Al2O3 , Polymer Composites (2012) 404-411; DOI 10.1002/pc22162. 40. Saeed Taghvaei-Ganjali, Mercedeh Malekzadeh, Mona Farahani, Ali Abbasian, Morteza Khosravi. Effect of surface-modified Zinc oxide as cure activator on properties of rubber compound based on NR/SBR, J. Appl. Polym. Sci., 122, 249-256 (2011). 41. H. Ismail, A. F. Ramly, N. Othman. The effect of carbon black/multiwall carbon nanotube hybrid fillers on the properties of natural rubber nanocomposites, Polymer-Plastic Technol. and Eng.(?), 50, 660-666 (2011). 42. K. Kueseng, K. I. Jacob. Natural rubber nanocomposites with SiC nanoparticles and carbon nanotubes, Euro. Polym. Journal, 42, 220-227 (2006). 43. Debdipta Basu, Amit Das, Klaus Wener Stökelhuber, Udo Wagenknecht, Gert Heinrich. Advances in layered double hydroxide (LDH)-based elastomer composites, Prog. in Polym. Sci., 39, 594-626 (2014). 44. John T. Byers. Fillers for balancing passenger tyre tread properties, Rubber Chem. and Technol., 75, 527-547 (2002). 45. B. T. Poh, C. C. Ng. Effect of silane coupling agents on the Mooney scorch time of silica-filled natural rubber compounds, Euro. Polym. J., 34(7), 975-979 (1998). 46. Yuko Ikeda, Atsushi Kato, Junichi Shimanuki, Shinzo Kohjiya. Nano structural observation of in- situ nanosilica in NR matrix by Three Dimensional Transmission Electron Microscopy, Macromol. Rapid Communication, 25, 1186-1190 (2004). 47. Shinzo Kohjiya. Reinforcement of general purpose grade rubbers by silica generated in-situ, Rubber Chem. and Technol., 73, 534-550 (2000). 48. Zheng Peng, Ling Xue Kong, Si-Dong Li, Yin Chen, Mao Fang Huang. Self-assembled natural rubber/silica nanocomposites: Its preparation and characterization, Composites Sci. and Technol., 67, 3130-3139 (2007). 49. Ying Cheng, Zheng Peng, Ling Xue Kong, Mao Fang Huang, Pu Wang Li. Natural rubber nanocomposites reinforced with nanosilica, Polym. Eng. and Sci., (2008) DOI: 10.1002/pen.20977. 50. Dang Viet Hung, Bui Chuong, Phan Thi Minh Ngoc, Hoang Nam. Preparation, Structure and Properties of silane modified silica/natural rubber nanocomposite, Part 1. Forming mechanism of nanocomposite, Vietnam Journal of Chemistry, 47(3), 363-367 (2009). 51. Dang Viet Hung, Bui Chuong, Phan Thi Minh Ngoc, Pham Thi Lanh, Tran Viet Cuong, Hoang Nam, Preparation. Structure and Properties of silane modified silica/natural rubber nanocomposite, Part 2. Effect of surfactant on morphology and vulcanization properties of nanocomposite, Vietnam Journal of Chemistry, 47(4), 466-470 (2009). 52. Yoshimasa Urushihara, Lei Li, Jun Ji Matsui, Takashi Nishino. In situ observation of filler displacement during tensile deformation of nanosilica-filled natural rubber using field-emission VJC, 55(6), 2017 Review. Natural rubber nanocomposites. 677 scanning electron microscope, Composites: Part A, 40, 232-234 (2009). 53. Shinzo Kohjiya, Atsushi Kato, Yuko Ikeda. Visualization of nanostructure of soft matter by 3D- TEM: Nanoparticles in natural rubber matrix, Prog. in Polym. Sci., 33, 979-997 (2008). 54. Dang Viet Hung, Bui Chuong. Preparation, Structure and Properties of silane modified silica/natural rubber nanocomposite, Part 3. Vulcaniztion of silane modified silica/natural rubber nanocomposite, Vietnam Journal of Chemistry, 50(6A), 38-43 (2012). 55. Dang Viet Hung, Bui Chuong. Preparation, Structure and Properties of silane modified silica/natural rubber nanocomposite, Part 4. Mechanical properties of silane modified silica/natural rubber nanocomposite, Vietnam Journal of Chemistry, 50(6A) 44-50 (2012). 56. A. Ansarifar, N. Ibrahim, M. Benett. Reinforcement of natural rubber with silanized precipitated silica nanofiller, Rubber Chem. and Technol., 78, 793-805 (2005). 57. C. Nah, D. H. Kim, Jeonju W. D. Kim, Taejon W. B. Im, Kwacheon, S. Kaang, Kwangju. Friction properties of in-situ silica-filled natural rubber nanocomposites using sol-gel process, Kautchuk Gummi Kunstoffe, 57(5), 224-226 (2004). 58. A. Taguet, P. Cassagnau, J-M. Lopez-Cuesta. Structuration, selective dispersion and compatibilizing effect of (nano)fillers in polymer blends, Prog. in Polym. Sci., 39, 1526-1563 (2014). 59. M. Galimberti, S. Agnelli, V. Cipolletti. Chapter 11 – Hybrid filler systems in rubber nanocomposites, pp.349-414, In the book Progress in Rubber nanocomposites, Ed. by Sabu Thomas and Hana J. Maria, (2017), Elsevier Ltd. 60. Lawrence J. Murphy, Meng-Jiao Wang, Khaled Mahmud. Carbon-silica dual phase filler: Part 5 - nanomorphology, Rubber Chem. and Technol., 73(1), 25-38 (2000). 61. N. Rattanasom, T. Saowapark, C. Deeprasertkul. Reinforcement of natural rubber with silica-carbon black hybrid filler, Polymer Testing, 26(3), 369-377 (2007). 62. Christopher M. Liauw, Norman S. Allen, Michele Edge, Laurence Lucchese. The role of silica and carbon-silica dual phase filler in novel approach to the high temperature stabilization of natural rubber based composites, Polymer Degradation and Stability, 74(1), 159-166 (2001). 63. Polymer-clay nanocomposites, Ed. by T. J. Pinavai and G.W. Beall, John Wiley & Sons Ltd., Chichester- New York -Toronto (2000). 64. Tassawuth Pojanavaraphan, Rathanawan Magaraphan. Prevulcanized natural rubber latex/clay arogel nanocomposites, Euro. Polym. J., 44, 1968- 1977 (2008). 65. Camila A. Rezende, Fabio C. Braganda, Telma R. Doi, Lay-Theng Lee et al. Natural rubber-clay nanocomposites: Mechanical and Structural properties, Polymer, 51, 3644-3652 (2010). 66. Bui Chuong, Dang Viet Hung, Trinh Thi Thu Huong, Doan Thi Yen Oanh, Ta Thi Phuong Hoa. Study on dispersion of nanoclay in natural rubber (NR) latex and its effect on NR vulcanization, Kautschuk Gummy Kunstoffe, N7-8, 30-33 (2012). 67. Felipe Avalos, José Carlos Ortiz, Roberto Zitzumbo, Miguel Angel López-Manchado et al. Effect of montmorillonite intercalant structure on the cure parameters of natural rubber, European Polymer Journal, 44, 3108-3115 (2008). 68. U. Sookyung, C. Nakason, N. Venneman, W. Thaijaroend. Influence concentration of modifying agent on properties of natural rubber/organoclay nanocomposites, Polymer Testing, 54, 223-232 (2016). 69. R. N. Hakim, H. Ismail. Cure characteristics, tensile properties and morphology of natural rubber/organoclay nanocomposites: Effect of maleated natural rubber, Polymer-Plastic Technol. and Eng., 48, 910-918 (2009). 70. P. L. Teh, Z. A. Ishak, A. S. Hashim, J. Karger- Kocsis, U.S. Ishiaku. Effect of epoxidized natural rubber-organoclay nanocomposites, Euro. Polym. J., 40, 2513-2521 (2004). 71. Shera Mathew, Siby Varghese, K.E. George, Tresa Cherian, Rheological behavior of layered silicate- natural rubber latex nanocomposites, Progress in Rubber, Plastics and Recycling Technology, V. 27, N3 (2011) 177-192. 72. Yiqing Wang, Huifeng Zhang, Youping Wu, Jun Yang, Liqun Zhang. Structure and properties of strain-induced crystallization rubber-clay nanocomposites by co-coagulating the rubber latex and clay aqueous suspension, J. Appl. Polym. Sci., 96, 318-323 (2005). 73. Mithun Bhattacharya, Anil K. Bhowmik. Synergy in carbon black filled natural rubber nanocomposites. P.I. Mechanical, dynamic mechanical properties and morphology, J. Mater. Sci., 45, 6126-6138 (2010). 74. Mithun Bhattacharya, Anil K. Bhowmik. Synergy in carbon black filled natural rubber nanocomposites. P.II. Abrasion and viscoelasticity in tire like applications, J. Mater. Sci., 45, 6139-6150 (2010). 75. Aleksandra Ivanoska-Dasikj, Gordana Bogoeva- Gaceva, Sandip Rooj, SvenWieβner, Gert Heinrich. Fine tuning of dynamic mechanical properties of natural rubber/carbon nanotube nanocomposites by organically modified montmorillonite: A first step in obtaining high-performance damping materials suitable for seismic application, Appl. Clay Sci., 118 99-106 (2015). 76. Ranimol Stephen, Siby Varghese, Kuruvilla Joseph, Zacharial Oommen, Sabu Thomas. Diffusion and VJC, 55(6), 2017 Bui Chuong et al. 678 transport through nanocomposites of natural rubber, carboxylated styrene butadiene rubber and their blends, J. Membrane Sci., 282, 162-170 (2006). 77. Wonho Kim, Sang Kwon Kim, Jong-Hyub Kang, Youngsun Chon. Structure and properties of the organoclay filled NR/BR nanocomposites, Macromol. Research, 14(2), 187-193 (2006). 78. S. Varghese, K. G. Gatos, A.A. Apostolov, J. Karger- Kocsis. Morphology and mechanical properties of layered silicate reinforced natural and polyurethane rubber blends produced by latex compounding, J. Appl. Polym. Sci., 92, 543-551(2004). 79. Le Nhu Da, Dang Viet Hung, Uong Dinh Long, Nguyen Pham Duy Linh, Bui Chuong. Study on the role of nanoclay as compatibilizer in NR/EPDM blends, Vietnam Journal of Chemistry, 54(1), 77-81 (2016). Corresponding author: Bui Chuong Polymer Centre Hanoi University of Science and Technology No. 1, Dai Co Viet road Hai Ba Trung district, Hanoi, Viet Nam E-mail: buichuong1953@gmail.com; Telephone: 0903446055.

Các file đính kèm theo tài liệu này:

  • pdf11112_40740_1_sm_541_2090134.pdf
Tài liệu liên quan