NR nanocomposites with two kinds of nanofillers:
organic (nanocellulose) and inorganic (silica,
nanoclay) were introduced. They may be prepared
by mean of all methods for polymer nanocomposite
preparation. However, the most promising for
industrial use are mixing in latex and melt
compounding technique.
The most important in NR nanocomposite
understanding is the formation of nanostructures
inside NR vulcanization network. In the case of
NR/cellulose nanocomposites, this may be cellulose
percolation network that is responsible for
reinforcement. Besides, the Zn-cellulose network,
interconnecting with crosslinked NR, may be
formed. For NR/nanoclay composites, the most
important are intercalated/exfoliated structures.
However, it should take into account the coexistence
of tactoid structures with the dimension in range 20-
40nm that form filler network together with
intercalated/exfoliated structures. Note, the
reinforcement effect in NR/clay nanocomposites at
high deformation is due to alignment of nanoclay
particles, no discerning exfoliated or tactoid
structures. NR/silica nanocomposites show the more
simple structure where SiO2 particles link to each
other or with NR network through hydrogen bonds,
or in some case, silane bonds. The improvement of
NR nanocomposite properties is believed due to
confinement of rubber molecules by nanofillers as
well as by filler network, formed pass through
crosslinked NR. This needs, however, further careful
investigations.
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formed as
result of the reaction of cellulose with activator or
accelerator in the pre-vulcanization period. It is
assumed that ion Zn forms the loose complex with
OH-groups of atoms C2, C3 in glucopyranose group
of cellulose. In addition, high polarity of cellulose
molecules makes the interaction of this 3D network
in the composite structure become stronger.
Unlike NR crosslinked network that takes place
in the whole volume, the Zn-cellulose network exists
in clusters, and interaction between clusters is rather
weak and easily broken by NR matrix swelling in
toluene and p-xylene [20].
Figure 1: XRD patterns of NR/nanocellulose
composites
Nanofiller structures have an obvious effect on
NRCN structure. In [21] shown, in the processing
work, MFC fillers entanglement is easier than
nanowhiskers, that is clear on SEM pictures. In
dispersion process, layers in nanocellulose crystals
are pushed apart from each other, that shown in
XRD patterns [22].
Interaction of NR and cellulose is realized
through hydrogen bonds between their molecules.
As mentioned above, these bonds are weak, so NR-
cellulose interaction is much weaker than cellulose
interaction. In any case, the NR-cellulose interaction
may limit the mobility of NR molecules, as reported
in publications [21, 24, 25].
3.1.2. Properties of NR/Cellulose nanocomposites
Mechanical properties
Thanks to nanocellulose elements dispersed in NR
matrix, NRCN have improved strength, modulus etc.
in comparison with initial NR, while their elastic
properties are almost unchanged.
In [23] the changes of stress-strain curves of
NRCN with nanocellulose whiskers content were
studied (figure 2).
VJC, 55(6), 2017 Review. Natural rubber nanocomposites.
667
Figure 2: Stress-strain curves of NR/cellulose whisker nanocomposites [23]; T = 25
o
C
(the numbers in codification show whisker content)
One can see when whisker content rises till 5%
the nanocomposites have remarkably enhanced
strength and modulus, while the curves show
obvious elastic character. However, when whisker
content reaches 10 %, materials behave like typical
brittle body.
Morphology of CNF also effect on mechanical
properties of NRCN. Bendahou A. et al [21] show,
when 10% nanowhisker can make NRCN become
brittle, then 5% of MFC is enough to bring the same
effect. Tensile strength and modulus of NRCN
reinforced with MFC are also higher than that of
whisker filled composites. It may be explained that
higher MFC aspect ratio results in lower
percolation threshold of MFC than that of NCC;
hence the reinforcing effect of MFC higher than
nanowhisker at the same concentration [16, 21].
Besides, in MFC there are some non-cellulose
substances such as lignin, hemicellulose, that
enhance adhesion of MFC to NR in comparison with
nanowhiskers containing almost only cellulose [21].
In other research [24] it is suggested that added
value in percentage of mechanical properties owing
to nanoreinforcement depend remarkably on
properties of matrix materials. In case of NR, it
depends on processing and vulcanization conditions.
This dependence could be seen when stress-strain
curves of NRCN with nanowhisker content to 10%
are investigated: for all considered nanowhisker
contents, the tensile stress rises drastically only after
400% deformation and the forms of curves stayed
the same (figure 3).
This means nanowhiskers have almost no effect
on strain-induced crystallization of NR composite
that is responsible for the high strength of NR, and
effect of NR crosslinking have an advantage over
reinforcement effect of nanowhiskers.
The fact that proves NR-cellulose bindings are
weaker than bindings in vulcanization network are
results of successive tensile testing: at first loading-
unloading cycle, nanocomposite has modulus
notable higher than that of original NR, but after
fourth cycles, these values become almost the same
(table 4).
Table 4: Tensile modulus Ei, in MPa, of NR and NRCN in successive test [21]
Sample E1 E2 E3 E4 E5 E6 E7
NR 0.64 0.58 0.36 0.27 0.20 0.17 0.16
NR-W1 1.58 0.75 0.38 0.27 - - -
NR-MF1 1.50 0.79 0.32 0.22 - - -
Note: NR-W1 and NR-MF1 are nanocomposites reinforced with nanowhisker and microfibrillated cellulose
respectively, with filler content 1 phr.
VJC, 55(6), 2017 Bui Chuong et al.
668
Figure 3: Stress-strain curves of NR/cellulose whisker nanocomposites [24]
For improvement of NR-cellulose interaction,
some researchers have oxidized NR by KMnO4 [25].
The surface of oxidized NR (ONR) is supposed
richer of OH groups than NR, so NR-cellulose
interaction would be improved thanks to increasing
number of hydrogen bonds. This improvement may
be seen through successive tensile test results:
decreasing of modulus after two loading-unloading
cycles of ONR composites is less than that of NR-
composite. However, this improvement is not so
remarkable, maybe because of decreasing of
molecular weight of ONR when the degree of
oxidation increases. And this molecular weight
decreasing may compensate the influence of
increasing hydrogen bonds.
NCF also have the effect on dynamic properties
of NRCN because of limitation of molecular NR
mobility in presence of NCF. At the temperature
below glass transition temperature Tg the
movements of molecules are restricted, so storage
modulus of NR and NRCN are approximately same.
When the temperature higher Tg, mobility of NR
molecules increases, then effect of NCF begins to be
observed: the storage modulus of NRCN (E’) is
higher for 5-6 times in comparison with NR
composites [21, 24, 25]. If the NCF content is high
enough to pass mechanical percolation threshold, the
strong network is formed then E’ increase hundred
times [21].
Thermal properties
The thermal properties of NRCN are
investigated through TGA, DSC or DMA curves. In
[20, 24] researchers observed the higher heat
resistance of NRCN than that of NR. It is shown in
increasing of beginning decomposition temperature
T0 and maximum degradation temperature Tmax of
NRCN. Although the NR-cellulose interaction is
assumed rather weak due to a low compatibility of
two components and thermal stability of cellulose
lower than that of NR, these results prove the
existence of some strong interaction of these
materials.
The main reason for improved thermal stability
of NRCN is suggested that around nanocellulose
elements, the mobility of NR molecules is decreased
[20, 21, 24, 25]. In [24] it is shown, the higher CNF
content (to 10 %) the higher Tmax. However, the
other picture is shown in [20]: when CNF content is
low (2.5 %), formed networks such as Zn-cellulose
or percolation may raise thermal stability of NRCN.
But when CNF content is high enough (5-10 %), the
thermal stability of NRCN is a little lower in
comparison with NR. The reasons of this may be:
the presence of low-molecular-weight bioorganic
fiber, the cellulose aggregates create the non-
homogeneous distribution of filler in NR matrix and
oxygen in cellulose backbone.
Increasing NR-cellulose interaction by oxidation
of NR has no significant influence: the Tmax of
NRCN is only 380
o
C while Tmax of NR is 377
o
C.
Suggested, the enhanced interaction by increasing
number of hydrogen bonds is compensated by
decreasing of molecular weight of NR molecules
VJC, 55(6), 2017 Review. Natural rubber nanocomposites.
669
resulted from oxidation [25].
Note, the glass transition temperature Tg of
NRCN does not change remarkably than that of NR.
This proves that reinforcement effect of NCF
displays mainly at temperatures higher than Tg, as
mentioned above.
Other properties
Barrier properties of nanocomposites in,
particularly of a new class of biodegradable
nanocomposites, such as NRCN, are attracting great
attention. These types of nanofillers may impart,
apart from barrier properties, other smart properties
such as antimicrobial or biosensing etc. [16].
For NRCN, barrier properties are estimated
firstly by swelling behavior and diffusion coefficient
of organic solvents. Typically, they are toluene,
good solvent for NR and water, non-solvent medium
for NR but have high affinity to cellulose [20, 21,
25]. In toluene, NRCN have much lower swell than
NR, and the higher NCF content the lower swell of
NRCN: from 92-93 % of 1 % NCF composite
reduced to 84-86 % of 5 % NCF one, in comparison
with 2233 % of neat NR [20]. The reason may be,
beside tortuosity of path or void reduced with the
increase of nanofiller contents, the formation of Zn-
cellulose network by percolation mechanism of
cellulose. Indeed, this result is quite suitable to the
calculation: with the aspect ratio 10-50, NCF
(whiskers) have percolation threshold in the range of
4.6-5.9 %. Besides, this network may lead to
increasing of the whole crosslinking density of NR
(table 5).
Table 5: Dependence of crosslinking of NRCN on nanofiller loading [20]
NCF loading in NRCN, % Vr Crosslinking density x 10
-6
0 (NR matrix) 0.7432 0.8592
2.5 0.7813 0.9023
5.0 0.7992 0.9249
7.5 0.8052 0.9356
10.0 0.8078 0.9394
Note: Vr – volume fraction of rubber phase in the swollen gel of vulcanized rubber.
It is remarked in [21] that no visible difference
in toluene uptake of NRCN with MFC or
nanowhiskers, although these fillers have quite
different morphology, resulting in their different
interaction with NR: rod-like whiskers seem to have
interaction through hydrogen bonds and percolation
network, while MFC-to entangle. Because NR-
cellulose interaction is expected rather weak, the
authors [21] come to the conclusion that the
reduction of swelling in toluene is most probably
result from the cellulose-cellulose interaction.
Opposite to swelling in toluene, water uptake of
NRCN increase with filler contents [25]. It is
supposed, the reduction of water uptake by
increasing surface interaction between NCF and NR
is compensated by high affinity to water of cellulose.
It is shown, when the water uptakes of NRCN with
nanowhiskers and MFC are compared: MFC, having
lower affinity to water due to presence of residue of
lignin, fatty acid, etc. on surface, impart lower water
uptake to NRCN than nanowhiskers, having almost
all cellulose in their content (table 6).
The electrical properties of NRCN also attract
attention. Studies by dielectric spectroscopy show
that the conductivity of NRCN rises with cellulose
contents till 15 phr. The dependence of conductivity
on temperature is obvious: at low temperatures, the
degree of conductivity increasing is rather low,
while at the elevated temperature (100-150
o
C), the
conductivity increases remarkably [26]. However,
the author notice that composite conductivity is
limited by NR one. Because of lack of physical
contact between nanocellulose particles, the electron
tunneling mechanism is hindered.
Table 6: Toluene uptake (TU) and water
uptake (WU) of NRCN [21]
Materials TU (%) WU (%)
NR 2223 15.5
NR-W1 93 -
NR-W2,5 92 65.7
NR-W5,0 84 83.0
NR-W10 80 82.3
NR-W15 79 119.7
NR-MFC1 92 -
NR-MFC2,5 86 21.7
NR-MFC5,0 91 20.9
NR-MFC10 89 -
NR-MFC15 70 37.9
Note: NR-W and NR-MFC are nanocomposites with
nanowhisker and microfibrillated cellulose respectively.
The numbers indicate the NCF content in phr.
VJC, 55(6), 2017 Bui Chuong et al.
670
The temperature dependence of NRCN
conductivity is studied deeper in [27]. At low
temperatures, conductivity increase is supposed due
to moisture increase by OH groups on cellulose
surface. At elevated temperature, this increase is
dominated by the crystalline degree of cellulose:
composites filled with cellulose nanocrystals have
the higher conductivity of one with MFC.
Surface interactions between NR and cellulose
fillers have a certain effect on NRCN conductivity.
The interface acts as nanopore that allows movement
of ion-carrying elements to form a complete circuit.
This will be more favorable when nanocellulose
crystals (NCC) form a percolation network in NRCN
volume. In contrast, the surface of MFC with the
presence of residue of lignin and fatty acid may
reduce the formation of hydrogen bonds between
NR and cellulose, As a result, NRCN with MFC
have conductivity lower than that of composites
filled with NCC [27].
Although NCF increase the NRCN conductivity,
in some applications this increase seems to be not
enough. For more conductivity increase, in [28, 29]
were prepared NRCN with hybrid carbon
black/nanocellulose filling by latex assembling
technology. In these materials, carbon black (CB)
particle adhere onto nanocellulose crystals, thanks to
which the conducting percolation network from low
content of NCC (1.65 %) is reached. This carbon
black/ nanocellulose percolation network increase
the conductivity of composite to 12 orders: from
4.8×10
-13
S/m for CB/NR composites to 3.5×10
-1
S/m for CB/NCC/NR composites at the same CB
loading (3.75 v. %). It is a very promising direction
to the preparation of conducting CB/NR material
with low CB contents.
3.2. Other nanocomposites NR/organic filler
Beside CNF, some other nanofillers of organic
origination such as chitin or starch are also studied.
Their TEM images are shown in figure 4. For
comparison, MFC and NCC also presented.
(a) (b)
5(c) (d)
Figure 4: TEM images of some organic nanofiller [30] (a) Chitin whiskers; (b) Waxy maize starch
nanocrystals; (c) Microfibrillated cellulose; (d) Cellulose nanocrystals
VJC, 55(6), 2017 Review. Natural rubber nanocomposites.
671
The average length and width of chitin whiskers
are around 240 and 15nm respectively [31]. Starch
nanocrystals consist of platelet-like particles with
the thickness of 6-8 nm, length of 40-60 nm and a
width of 15-40 nm. Such nanocrystals are generally
observed in the form of aggregates with an average
size 4.4 m [30]. Despite this size they can be
brought to nanoscale fillers because at least one of
their dimensions is at the nanometer scale.
Nanocomposites from NR and above mentioned
nanofillers show some properties analogous NRCN
ones. For example, their toluene uptake decrease
with increasing filler contents [30]. The reason for
decreasing toluene uptake is assumed thanks to
formation of chitin or starch network that pass
through vulcanization network of NR.
The effect of filler percolation network on
properties of NRNC is observed in dependence of
NRNC dynamic properties on their processing
technique. The composite samples prepared by the
hot pressing method have much lower relative
relaxed modulus than that prepared by evaporation
have. This may be because, in evaporation method,
there is much more time for formation percolation
network based on filler–filler interaction, as
evaporation process is much slower than hot
pressing process [32]. Note, the reinforcement effect
of fillers is observed more clearly in unvulcanized
samples than in vulcanized ones. It may be
explained that vulcanization process interferes the
formation of percolation filler network.
The other type of organic NR nanocomposites is
one in which NR particles are dispersed in
polymeric matrix. In [33] were prepared composites
NR/PS, in which dispersed NR particles with the
size of 500-600 nm covered by polystyrene
continuous film of thickness about 15nm (figure 5).
The followed studies on morphology and
mechanical properties of NR/PS nanocomposites
show the increase of PS content make general
mechanical properties and storage modulus
increasing, as well as decreasing of mechanical loss
tg in comparison with neat NR. These have resulted
from the interaction of brittle PS with elastic NR on
both micro- and nanoscale [34,35]. The analogous
results are obtained for composites based on
dispersed NR in nanomatrix of polybutylacrylate
(PBA) [36]. The difference is, because PBA is softer
than NR, the modulus and tg of NR/PBA
nanocomposites are lower than that of NR.
Figure 5: TEM images of deproteinized NR/PS composite [34]
Reinforcement effect of NR nanoparticles
dispersed in PP matrix is presented in [37]. The
vulcanized NR particles with the size of 100-200 nm
are introduced into PP by melt compounding. These
nanoparticles increase crystalline degree as well as
impact resistance of PP matrix. However, NR is
material softer than PP, so if NR content exceeds 1%
the mechanical strength and modulus of
nanocomposite decrease.
4. NANOCOMPOSITES FROM NR AND
INORGANIC FILLERS
A lot of inorganic nanofillers are studied as
reinforced fillers for NR, such as CaCO3 [38], Al2O3
[39], ZnO [40], or carbon nanotubes [41] and SiC
particles [42]. A new class of inorganic nanofiller
for rubbers – layered double hydroxide (LDH) – also
shows promising perspective, which summarized in
VJC, 55(6), 2017 Bui Chuong et al.
672
review [43]. In this paper, we focus only on two
most popular nanofillers for rubber at present,
namely nanosilica and nanoclay.
4.1. Nanocomposite NR/nanosilica
At present, silica, or SiO2, is the most important after
CB in the rubber industry. Due to chemical nature of
surface, silica has higher filler-filler interaction and
lower affinity to rubber in comparison with CB.
Therefore, dispersion of silica into rubber, especially
on nanoscale is difficult.
To overcome this difficulty, the silane-modified
silica is used. Thanks to silane layers on surface, the
energy for the destruction of the filler-filler
interaction of silica in rubber matrix is reduced, even
less than that of CB. This results in more easy
dispersion of silica in rubber [44].
The effect of silane modifiers on properties of
NR/silica nanocomposites is reported in some
works, for example [45, 54]. In [45] it is shown, at
temperature not very high (< 120
o
C), -
mercaptopropyltrimethoxy silane (MPTS) reduced
scorch time of rubber, while
bis(triethoxysilylpropyl)tetrasulphide (TESPT) raise
one. It is because TESPT increase activation energy
while MPTS reduce. However, at temperatures
higher 120
o
C, this effect is less clear. The analogous
results were reported in [54].
Nanosilica may be introduced into NR by
various techniques: sol-gel process [46, 47], mixing
in latex [48-51] or melt mixing with NR [44, 52].
Therefore, degrees of dispersion of nanosilica in NR
are different, depending on preparation methods.
Sol-gel method (in-situ) creates the best dispersion:
the average size of silica particles is 20-40 nm.
Mixing in latex also can disperse nanosilica till
particles with size of about 40 nm. However, due to
strong filler-filler interaction, silica nanoparticles
may aggregate to form clusters with almost double
size – 75-80 nm if the filler content exceeds 4 %
[48]. For melt mixing, observed mainly clusters or
aggregates of about 100 nm [52]. Due to
aggregation, nanoparticles in melt mixing method
have the smaller aspect ratio (~1.78) in comparison
with one prepared by sol-gel method (~2.02) [53].
Properties, particularly mechanical, of NR/silica
nanocomposites are obviously improved in
comparison with microcomposites of the same
composition. For example, the improvement of
mechanical properties is reported in [47, 48, 54, 55],
the reduction of abrasion and friction coefficient – in
[57], the increase of heat resistance – in [48,49].
Worth to note, in contrast with other nanofillers that
increase viscosity of material, dispersion of
nanosilica into the nanometer scale makes material
viscosity down [58]. However, NR/silica
nanocomposites have some disadvantages: hardness,
Tg and tg of nanocomposites are raised because the
mobility of NR molecules is limited by silica
nanoparticles, increased heat accumulation [49] or
some decreased fatigue resistance [56] under
dynamic loading.
As mentioned above, the size of silica
nanoparticles depends on dispersion technique. It
leads to the fact that properties of NR/ silica
nanocomposites suffer from a certain influence of
preparation methods. In [53, 58] reported that in-situ
method limits filler-filler interaction, so the aspect
ratio of nanoparticles is raised. Also, in [48] reported
about the suppression of formation of heavy
aggregates in latex mixture method, which leads to
smaller particles size. As a result, the degree of
property improvement may be changed when
different preparation methods are used. For example,
in comparison with nanocomposites prepared by
melt mixing, the latex mixture method gives
composites with higher mechanical properties, lower
abrasion and friction coefficient [57] and higher
activation energy of vulcanization [54].
At present, the using hybrid fillers in
nanocomposites based on elastomers is of increasing
attention [59]. In this trend, it worth to remark
CB/silica dual phase systems in which silica finely
distribute in carbon phase within aggregates and/or
within the particles of dual phase aggregates. The
silica domains are estimated to have dimensions
similar to ones of carbon crystals, namely in the
range of 0.4-4 nm [60]. CB/silica dual phase systems
obviously increase reinforcement effect for NR
composites [61]. Besides, these systems may
enhance the stability of NR composite at an elevated
temperature in comparison with CB only NR
composites [62].
4.2. Nanocomposites NR/nanoclay
Nanoclays are the most studied layered silicate as
nanofillers for polymeric composites. The reason is
they are rather cheap and available in big quantity
natural materials. Besides clay chemistry and
modification have been carried out from 1970 years.
[5].
Nanoclays may have the structure 2:1 or 1:1
[63]. As nanofillers for polymer composites,
nanoclays with 2:1 structure are much more popular
owing to the fact that polymeric molecules more
easily introduce in between clay layers.
4.2.1. Structure of NR/clay nanocomposites
VJC, 55(6), 2017 Review. Natural rubber nanocomposites.
673
Nanoclay may be introduced into NR by all
dispersion methods applied for polymer
nanocomposite preparation: via solvent, via latex
and melt compounding [6]. Note, although the
dispersion via solvent is reliable method, it is less
interesting in practice because of the presence of
expensive and no environmentally friendly organic
solvents. The most present promising methods are
dispersion via latex and melt mixing (compounding).
There are some modifications for rising
effectiveness of dispersion, for example, freeze-
dried latex compound to form NR latex/clay aerogel
[64].
The most important structures that cause
effective reinforcement of nanoclay are intercalated-
exfoliated. In these structures, gallery space between
nanoclay layers (d-space) often widen from about 1
nm of initial clay to some nanometers (intercalated
structure) or to complete separation of layers
(exfoliated structure). Two techniques that are used
preferably for examining intercalated/exfoliated
structures are X-ray diffraction (XRD) and
transmission electron microscopy (TEM). XRD with
the scanning angle 2 < 10
o
give the information
about intercalation: the larger d-space the smaller
scanning angle corresponding to characteristic peak
on XRD pattern. This peak usually disappears when
the exfoliated structure is formed. However, because
XRD intensity often reduced at small scattering
angles and at partial exfoliation, the disappearance
of characteristic peak is not enough for proving of
exfoliation. Then, the additional methods, such as
TEM or dynamic mechanical thermal analysis
(DMTA) are needed.
DMTA, even though indirect method, but is
rather effective for determination of
intercalation/exfoliation. The indicator for this is
strong decreasing of tg intensity due to reduced
mobility of rubber molecules [6].
Beside intercalated/exfoliated structures, there
are nanoclay particles which co-exist in the form of
tactoids [65, 66]. For DPNR nanocomposites with
nanoclay content less than 10 %, tactoids consist of
7 plateles in average and have dimension about 2-20
nm. With higher nanoclay contents (20-30 %) the
tactoids have the dimension in range 2-35 nm and
include 11-14 plateles/tactoid. Hence, though tactoid
concentration is raised with nanoclay content, their
average size changes not so much [65].
Type and concentration of organic modifiers of
nanoclays have a certain influence on their ability to
disperse in NR matrix. In [67] they reported that
under the same conditions, aromatic phosphonium
modifier causes the lower degree of intercalation of
nanoclay than aliphatic one due to the steric effect of
the aromatic ring. For one modifier, for example
octadecylamine, the high concentration – 1.5 times
of cation exchange capacity (CEC) causes d-spacing
33.9 Å while low concentration (0,5 times of CEC),
d-space is only of 17.7 Å [68].
Another way to enhance NR-nanoclay
interaction is the suitable modification of NR. It was
determined, when using maleic anhydride modified
NR [69] or epoxydized NR [70] as a compatibilizer,
the dispersion of nanoclay in NR matrix become
much better. As a result, the NR composite
properties such as cure characteristics or mechanical
properties are improved obviously.
4.2.2. Properties of NR/clay nanocomposites
With the addition of layered silicates (bentonite,
fluorohectorite etc.) a number of rheological
properties of NR latex change remarkably: viscosity,
stress to be applied for initiation of flow increase,
and pseudoplasticity index strongly decrease. This
phenomenon is almost not observed when non-
layered silicates are used. That means,
intercalated/exfoliated structures form the clay
network in latex when layered silicates are
introduced [71].
Nanoclays also may change cure characteristics
of NR in NR/nanoclay systems. In the presence of
nanoclay, curing process occurs earlier, and the
higher degree of dispersion the faster curing process,
the higher crosslinking density as well [67, 68].
Well-dispersed nanoclays have catalytic action on
vulcanization of NR that is proved by reduction of
activation energy of vulcanization with the presence
of nanoclay. Moreover, the more
intercalated/exfoliated structures are formed, the
more activation energy of vulcanization is reduced
[67].
At low deformation, the intercalated/exfoliated
structures are supposed to be the main factor for
improvement of mechanical properties of NR. The
reinforcement effect is reached when NR molecules
interact with nanoclay in interlayer area and reduce
their mobility. It results in an increase of network
density of NR. Therefore, mechanical loss tg of
nanocomposites decrease [68], as well as specific
heat capacity decrease [65] with increasing nanoclay
content. However, at high deformation, the
reinforcement effect is due to the alignment of
nanoclay particles into ordering network without
distinction of morphology (exfoliated or tactoid)
[65]. Note, at the low nanoclay content (about 5 phr)
the strain – induced crystallization of NR still exists,
but at higher nanoclay contents, this crystallization
is suppressed [72]. However, it is compensated by
VJC, 55(6), 2017 Bui Chuong et al.
674
reinforcement effect of clay network, and in total the
strength of NR nanocomposit is higher than that of
neat NR.
Nanoclays have synergistic effect with some
other filler, for examples, with CB or carbon
nanotubes (CNT). In [73,74] reported that in NR
filled simultaneously by CB and nanoclay, there is a
formations-ternary filler architecture, in which
nanoclay associated with small aggregates of CB to
form “nano blocks”, or with free CB particles to
form “nano channels”. These structures, formed
from favorable electrostatic interaction, induce
better filler dispersion and stress transfer from
matrix and result in improved static and dynamic
mechanical, abrasion and viscoelastic properties of
nanocomposites: increment of 18 % in tear strength,
326 % in storage modulus, reduce wear loss by 75 %
under severe wear condition in comparison with
ordinary CB/NR composites. They also significantly
reduce CB loading. Combination nanoclay-CNT
allows regulating dynamic properties of NR
nanocomposites. This is a new, attractive direction
in preparation of damping materials from rubbers
[75].
NR/clay nanocomposites have superior barrier
properties than that of ordinary NR composites. In
[72] shown excellent gas barrier capacity of NR/clay
nanocomposites: with clay content 5% their nitrogen
permeability reduce about 25 %, and when clay
content reaches 40 % - reduce till 64 % in
comparison with NR. This is also the reason for
considerably lower prolonged air ageing of NR/clay
nanocomposites than that of NR/CB ones.
Enhanced barrier properties are supposed due to
tortuous path of diffusive media as well as the
decrement of transport areas in polymers [72, 76]. In
[76] they also pointed out that higher activation
energy of diffusion and lower diffusion coefficient
of liquids in NR/clay nanocomposites result from the
weakening of polymer-solvent interaction at the
presence of nanoclay. This leads to anomalous liquid
sorption by nanocomposites and the diffusion of the
liquid has non-fickian behavior.
Interestingly, nanoclay may act as the
compatibilizer in blends of NR with other rubbers
including the rubbers that have very low
compatibility with NR [6]. The nature of this effect
is reported in [58]. Some indirect evidence shows
the improvement of properties of rubber blends, that
means the better phase interaction in the presence of
nanoclay. For examples, blend NR/BR/nanoclay has
an increment of twice in tensile strength, 40 % in
tear strength than that of NR/BR blend [77]. Blend
NR/carboxylated styrene butadiene rubber
(NR/XSBR) has a decrement of diffusion coefficient
of benzene from 12×10
-7
cm
2
/s to 1×10
-7
cm
2
/s when
5 % of nanoclay is added [76]. For incompatible
blends such as NR and polyurethane (PUR), using
nanoclay through latex mixture enhance tensile
strength and modulus remarkably, especially after
ageing at 70
o
C in 7 days [78]. Blend NR/EPDM
rubber with an addition of nanoclay show improved
hysteresis parameters under cyclic loading than
blend without nanoclay [79].
5. CONCLUSIONS
NR nanocomposites with two kinds of nanofillers:
organic (nanocellulose) and inorganic (silica,
nanoclay) were introduced. They may be prepared
by mean of all methods for polymer nanocomposite
preparation. However, the most promising for
industrial use are mixing in latex and melt
compounding technique.
The most important in NR nanocomposite
understanding is the formation of nanostructures
inside NR vulcanization network. In the case of
NR/cellulose nanocomposites, this may be cellulose
percolation network that is responsible for
reinforcement. Besides, the Zn-cellulose network,
interconnecting with crosslinked NR, may be
formed. For NR/nanoclay composites, the most
important are intercalated/exfoliated structures.
However, it should take into account the coexistence
of tactoid structures with the dimension in range 20-
40nm that form filler network together with
intercalated/exfoliated structures. Note, the
reinforcement effect in NR/clay nanocomposites at
high deformation is due to alignment of nanoclay
particles, no discerning exfoliated or tactoid
structures. NR/silica nanocomposites show the more
simple structure where SiO2 particles link to each
other or with NR network through hydrogen bonds,
or in some case, silane bonds. The improvement of
NR nanocomposite properties is believed due to
confinement of rubber molecules by nanofillers as
well as by filler network, formed pass through
crosslinked NR. This needs, however, further careful
investigations.
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Corresponding author: Bui Chuong
Polymer Centre
Hanoi University of Science and Technology
No. 1, Dai Co Viet road Hai Ba Trung district, Hanoi, Viet Nam
E-mail: buichuong1953@gmail.com; Telephone: 0903446055.
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